Complete revamping of packaging line for ready-made sauces

An American food company specializing in the production of sauces and condiments packaged in jars was struggling with an outdated automatic line, managed by a Siemens S5 PLC and a monochrome HMI interface.

The system caused frequent machine downtime, poor readability for operators, and no possibility of advanced diagnostics.

• Complete replacement of Rockwell PLC5 with the new ControlLogix 5000
• Redesign of the HMI with color touchscreen panel
• Integration of a new iFIX SCADA with intuitive dashboards
• Complete technical documentation and staff training

✔️ Machine downtime reduced by 18%

✔️ Clearer interface = fewer human errors

✔️ Centralized monitoring of production data

✔️ No corrective action required in the first 18 months