Modernization of the dosing system on the face cream line

In a cosmetic packaging line for creams and skincare products, dosing was managed by an obsolete motion system with repeated inaccuracies.

These caused variations in the quantity dispensed and product scrap, as well as continuous manual adjustments by operators.

• Replacement of the GALIL axis control with a Rockwell Kinetix servo system
• Integration of ControlLogix PLC with optimized control logic
• Fine calibration of dosing curves for each format
• Automatic reporting on consumption in real time

✔️ +22% reduction in scrap

✔️ Greater consistency in packaged batches

✔️ Reduction in corrective manual work

✔️ Validatable process for the cosmetics and pharmaceutical sectors